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GR Corolla Airtec Rear Diff Air Duct Installed

5.4K views 21 replies 13 participants last post by  ijuswannaride  
#1 ·
Preparing for Sebring track day with the GR Corolla. Airtec rear diff air duct installed and exhaust heat shield/wrap installed.
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#7 ·
Hmmmm, what is your specific qualifications to make this comment. I'll admit I only have 19 issued US patents (William C Benavitz), but they are in medical devices, not automotive engineering. I assume you are an automotive engineer or a race engineer?
I can vouch for qeinfinity. The itcc is what engages to send power to the rear differential, when it reaches a certain temp (can't remember the number) it disengages completely and limits the car to two wheel (front) drive mode. I also don't believe the rear diff temps are monitored, while the itcc housing temp is monitored by a sensor that bolts to the housing.

My qualifications are having had the 2wd mode warning appear multiple times at the track as well as having read some basic information about the itcc that explained what was happening. I do not have any patents.
 
#8 ·
The diff may get hot, but I haven't heard of it "overheating." Additional cooling is certainly a good idea, regardless.

The ITCC unit, however, is documented and data logged to have repeatable overheating issues that trigger a FWD-only mode. There's still debate over what exactly causes it, friction of the clutch plates, heat from the electromagnetic coil, radiant heat from the exhaust, or radiant heat on the sensor body itself. Probably a combination of these. Any mitigation will help. Also, turning VSC off has also shown to help reduce overheating, but I can't remember where I saw that.
 
#19 ·
All slipping clutches generate heat, it's just simple conservation of energy. You transmit the same amount of torque through the coupling (pretty much) and the power input and output has to be lower if you have nonzero slip.
It's just that Toyota didn't engineer a good heat rejection solution. There's basically no heat rejection going on.